Background: The process responsible person of a large servo motor manufacturing enterprise in Taizhou, Zhejiang, had a preliminary understanding of the resistance welding process and our equipment at the Taizhou exhibition.

Communicate with the process leader of the customer company at the Taizhou exhibition

Customer's servo motor leads are wired using solder process, 1.5 square enamelled wire and atomic wire welding. You need to cut the wire first, then remove the patent skin, dip the flux, and tin, which requires three manual workers.

Proof picture

After communication and further understanding, the customer company also in order to improve efficiency and energy saving, improve quality, decided to consider trying the resistance welding process, our company began to customize electrode proofing for customers.

Send a sample

Proofing videos for customers

Proof picture

The samples passed a series of tests such as drawing force, metallographic anatomy, three-phase resistance balance, high and low temperature, and salt spray. The customer company then sent representatives to our company site inspection and learning.

Customers come to our company for on-site study and inspection

Customer on-site test welding video

A month later, the customer company booked a copper buckle welding machine, first carried out small batch production, and was officially put into production after passing the test. It has been in normal use for more than one year.

Test video

The resistance welding process wiring:

one) Compared with the previous soldering process, the efficiency is increased by about 50%, and the productivity is increased

two) At present, the wiring link only needs one labor, compared with the soldering process does not need to remove patent leather and tin, saving 2 labor, saving costs for enterprises.

three) The quality is better, and the hidden danger of tin removal under high temperature or shaking existing in the original soldering process is removed. More market competitiveness.