Copper buckle welding machine

One, Copper buckle welding machine A main technical parameters

Two, Equipment description:

The overall design of the equipment is simple and beautiful. The equipment frame is made of 40*40, the wall thickness is 2mm square steel welding processing, the transformer outer cover is made of 1.5mm galvanized sheet, the door panel is made of 1.5mm galvanized sheet, the entire surface is sprayed treatment (color number RAL9091), and the front side has no visible logo of the supplier, which is stable and strong. The exterior of the transformer is covered by the box, which is beautiful and safe. The working table is polished and blackened by 15mm thick steel plate. Downpress mechanism blackening treatment. The unit is equipped with heavy-duty adjusting feet that fine-tune the height of the entire unit. The welding power controller is hidden in the case, and the adjustment parameters are accomplished by leading to the "touch screen interface" on the countertop.

Three, Welding mechanism structure description:

1, the use of servo motor to drive the crank slider mechanism;

2, any position adjustable, can limit the electrode pressure distance, can help control the deformation of copper buckle and enamelled wire.

3, there are pressure and displacement sensors, can monitor the pressure and displacement data;

4, copper soft connection, copper hard connection, conductive copper block raw material selection of T2 or above copper, copper content of more than 99.95%, to meet the high current and high load use.

Welding controller and transformer adopt medium frequency welding power supply, stable current output, closed-loop control, will not be affected by the network voltage and impact on the network voltage. Customized transformer, suitable for long time current output of high current in motor lead welding.

Four, Main features of welding controller:

1. Input voltage: three-phase 380V, 50HZ/60HZ, power supply fluctuation +10%, -20%;

2. Output voltage: single-phase PWM output 500V;

3. Programmable more than 60 groups of welding specifications, different copper terminals can be programmed corresponding specifications and saved;

4. Three stages of heating process: preheating, welding, tempering;

5. The welding section can be set up to repeat the power of 99 pulses;

6. Different specifications can be programmed pressure control, and can be stored in memory, and can no longer set pressure repeatedly;

7. Welding current and time can be stored;

8. Solder joint counting function.

9. Welding current storage system: The current storage system can save each welding current (generate EXCEL tables) to provide data support for daily production management.

Five, Pressure setting

The controller (welding power supply) has its own pressure setting system, the host is configured with servo motor and reducer, and the corresponding pressure can be set and saved for each specification terminal.

1. The pressure value corresponding to each group of specifications can be manually adjusted to set the pressure numerically and saved. Different specifications of wire harness corresponding to different pressure values can be automatically switched, no need to set.

2, the configuration of the pressure sensor, in the setting of pressure or actual work, can display the actual pressure value (unit is kg or Newton).

Six, electrode

1. Number of electrodes: Each hot melt welding machine is configured with 2 pairs of electrodes (4 pieces);

2, the use of high-density tungsten alloy material or molybdenum alloy material electrode, long service life, oxidation resistance;

3, the use of specific design electrode, concave and convex electrode or flat electrode;

Seven, Refrigeration water tank and technical parameters

Eight, Applicable motor:

1, motor stator or outer diameter: 20-80mm.

2, brushless motor, fan motor, stepper motor, servo motor and so on.

3, single enamelled wire diameter: less than 1.8mm.

4. The length of the lead line extending out of the stator shell: the length of the motor stator or rotor lead line extending out of the motor shell is ≥40mm;

Nine, disposition

Ten, Real picture of copper buckle welding machine

Eleven, Welding products display